See surface defects before they become quality issues.
FalconEye II gives gypsum board manufacturers a clear view of the production process by detecting surface defects in real time. Using advanced camera technology and intelligent image analysis, the system identifies and visualizes defects directly on the production line.Developed by LIMAB, FalconEye II is a complete stand-alone surface inspection system designed specifically for gypsum board production. With our long experience in the building materials industry, we understand the challenges manufacturers face and have developed a reliable solution to improve quality control, reduce waste, and optimize production.
The FalconEye camera system
Regardless of board thickness The FalconEye II camera system can detect all types of defects that can occur in the production, but invisible for the eye of the operator, caused by e.g.
• The paper
• Forming plates
• Forming belts
• Conveyor rollers
• Gypsum core
Images are displayed in real time with defects marked out and different quality grades marked with individual colors.
The system will immediately alert when a surface defect appears, both graphically and with output signals. Every board will be consistently graded, and its image stored for archiving purposes. The recipe handling module allows each product to have individual criteria for quality sorting and reject limits.
Supplying the world with The FalconEye system
With nearly 20 years of experience in gypsum board inspection, LIMAB’s FalconEye camera system is used by leading wallboard producers worldwide. The system detects small surface defects in-line, enabling faster quality control, reduced waste, and improved production efficiency.