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FalconEye II

Wouldn’t it be great to have the eyes of a falcon helping you to detect defects on your material? With LIMAB, you can! We know all about the challenges and difficulties of the building materials industry and have a long history of supplying it with high-quality cost-efficient solutions. With the challenges in mind, we have developed FalconEye – a complete stand-alone system dedicated to in-line surface inspection of gypsum boards. We are proud to say that it is the first dedicated on-line surface inspection system for gypsum boards. The pictures to the right show what the FalconEye camera looks like, and how the system computer graphically shows how defects on the surface are being detected.

The FalconEye camera system

Regardless of board thickness The FalconEye camera system can detect all types of defects that can occur in the production, but invisible for the eye of the operator, caused by e.g.
• The paper
• Forming plates
• Forming belts
• Conveyor rollers
• Gypsum core
Images are displayed in real time with defects marked out and different quality grades marked with individual colors.
The system will immediately alert when a surface defect appears, both graphically and with output signals. Every board will be consistently graded, and its image stored for archiving purposes. The recipe handling module allows each product to have individual criteria for quality sorting and reject limits.

Supplying the world with The FalconEye system

For close to twenty years, LIMAB has supplied many market-leading wallboard producers all over the world with the FalconEye camera system. The benefits of being able to detect small defects results in reduced costs, environmental impact and saves large amounts of time.

  1. Thickness measurement
  2. Length and shrinkage measurement
  3. Surface inspection wet side
  4. Width measurement
  5. Surface inspection dry side
  6. Additional width measurement

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